secure boot working

AGENTS.md

@@ -17,7 +17,10 @@ make -C rpi-buildroot-fork O=$(pwd)/output BR2_EXTERNAL=$(pwd)/beacon-buildroot
 
 ## SSH / find IP
 ```bash
+# Non-secure-boot CM4 (MAC e4:5f:01:e9:13:96):
 CM4=$(ip neigh show dev enp0s31f6 | awk '/e4:5f:01:e9:13:96/{print $1}')
+# Secure-boot CM4 (MAC 2c:cf:67:fd:93:1a):
+CM4=$(ip neigh show dev enp0s31f6 | awk '/2c:cf:67:fd:93:1a/{print $1}')
 sshpass -p beacon ssh user@$CM4   # login: user / beacon
 ```
 
@@ -27,9 +30,11 @@ sshpass -p beacon ssh user@$CM4   # login: user / beacon
 sshpass -p beacon ssh user@$CM4 'sudo tee /upload/rootfs.raucb >/dev/null' \
   < output/images/rootfs.raucb
 # install + reboot:
-sshpass -p beacon ssh user@$CM4 'rauc install /upload/rootfs.raucb && sudo reboot'
+sshpass -p beacon ssh -tt user@$CM4 'rauc install /upload/rootfs.raucb && sudo reboot'
-# after reboot — find new IP, then:
+# after reboot — find new IP, then mark-good (REQUIRED on every new boot to confirm slot):
-sshpass -p beacon ssh user@$CM4 'rauc status mark-good && rauc status'
+sshpass -p beacon ssh -tt user@$CM4 'rauc status mark-good && rauc status'
+# NOTE: rauc commands need -tt (PTY) on Dropbear SSH or output is silently dropped
+# NOTE: mark-good MUST be called after each OTA reboot — without it RAUC falls back to previous slot
 ```
 
 ## UART
@@ -41,7 +46,26 @@ socat -u /dev/ttyUSB1,b115200,rawer,crnl OPEN:/tmp/uart.log,creat,trunc &  # hea
 ## Rescue
 Short GPIO4 (pin 7) → GND (pin 9) during power-on → boots `/dev/mmcblk0p2`.
 
-## Secure Boot (Milestone 2)
+## Secure Boot — Unlock as MSD
+```bash
+# Sign the MSD boot image with private.pem (once, or after rpi-eeprom submodule init):
+cd usbboot/secure-boot-msd
+../tools/rpi-eeprom-digest -i boot.img -o boot.sig -k ../../private.pem
+# Expose eMMC as USB mass storage (user must bridge EMMC_DISABLE jumper first):
+sudo ./usbboot/rpiboot -d usbboot/secure-boot-msd
+# Flash:
+sudo bmaptool copy output/images/sdcard.img.xz /dev/sda
+```
+
+## UART / Power Cycle
+> **The user handles power cycling and UART logging manually.**
+> Ask user to: remove EMMC_DISABLE jumper → power-cycle → connect picocom.
+```bash
+picocom -b 115200 /dev/ttyUSB1   # user runs this to see boot log
+```
+Expected secure boot log lines: `secure-boot`, `rsa-verify pass (0x0)`, then U-Boot.
+
+## Secure Boot — Provision (burn OTP)
 ```bash
 update-pieeprom.sh -k private.pem && rpiboot -d secure-boot-recovery
 ```

board/beacon-cm4/genbootfs.cfg

@@ -1,4 +1,4 @@
-image boot.vfat {
+image boot.img {
 	vfat {
 		files = {
 			"bcm2711-rpi-cm4.dtb",
@@ -12,6 +12,6 @@ image boot.vfat {
 		}
 	}
 
-	size = 256M
+	size = 64M
 }
 

board/beacon-cm4/genouterfs.cfg

@@ -0,0 +1,12 @@
+image boot.vfat {
+	vfat {
+		files = {
+			"config.txt",
+			"boot.img",
+			"boot.sig",
+			"boot.scr"
+		}
+	}
+
+	size = 256M
+}

board/beacon-cm4/post-image.sh

@@ -7,6 +7,9 @@ BOARD_NAME="$(basename ${BOARD_DIR})"
 GENIMAGE_CFG="${BOARD_DIR}/genimage.cfg"
 GENIMAGE_TMP="${BUILD_DIR}/genimage.tmp"
 GENBOOTFS_CFG="${BOARD_DIR}/genbootfs.cfg"
+GENOUTERFS_CFG="${BOARD_DIR}/genouterfs.cfg"
+PRIVATE_KEY="${BR2_EXTERNAL_BEACON_PATH}/../private.pem"
+EEPROM_DIGEST="${BR2_EXTERNAL_BEACON_PATH}/../usbboot/tools/rpi-eeprom-digest"
 RAUC_COMPATIBLE="${2:-beacon-cm4}"
 
 # Pass VERSION as an environment variable (eg: export from a top-level Makefile)
@@ -23,7 +26,7 @@ ROOTPATH_TMP="$(mktemp -d)"
 
 rm -rf "${GENIMAGE_TMP}"
 
-# Generate the boot filesystem image
+# Generate the inner boot filesystem image (boot.img)
 
 genimage \
 	--rootpath "${ROOTPATH_TMP}"   \
@@ -32,6 +35,29 @@ genimage \
 	--outputpath "${BINARIES_DIR}" \
 	--config "${GENBOOTFS_CFG}"
 
+# Sign boot.img for secure boot (SIGNED_BOOT=1 EEPROM)
+if [ -f "${PRIVATE_KEY}" ] && [ -f "${EEPROM_DIGEST}" ]; then
+	echo "==> Signing boot.img with ${PRIVATE_KEY}"
+	"${EEPROM_DIGEST}" -i "${BINARIES_DIR}/boot.img" -o "${BINARIES_DIR}/boot.sig" -k "${PRIVATE_KEY}"
+else
+	echo "WARNING: private.pem or rpi-eeprom-digest not found — boot.img unsigned (will not boot on secure-boot locked CM4)"
+	sha256sum "${BINARIES_DIR}/boot.img" | awk '{print $1}' > "${BINARIES_DIR}/boot.sig"
+fi
+
+# Create outer boot.vfat: config.txt (boot_ramdisk=1) + boot.img + boot.sig
+cat > "${BINARIES_DIR}/config.txt" << 'OUTER_CONFIG'
+boot_ramdisk=1
+uart_2ndstage=1
+OUTER_CONFIG
+
+rm -rf "${GENIMAGE_TMP}"
+genimage \
+	--rootpath "${ROOTPATH_TMP}"   \
+	--tmppath "${GENIMAGE_TMP}"    \
+	--inputpath "${BINARIES_DIR}"  \
+	--outputpath "${BINARIES_DIR}" \
+	--config "${GENOUTERFS_CFG}"
+
 # Generate a RAUC update bundle for the full system (bootfs + rootfs)
 [ -e ${BINARIES_DIR}/update.raucb ] && rm -rf ${BINARIES_DIR}/update.raucb
 [ -e ${BINARIES_DIR}/temp-update ] && rm -rf ${BINARIES_DIR}/temp-update